EPOCAST 1617

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

EPOCAST 1617

Main features

  • Low-Density Potting Material
  • Self-Extinguishing Sealing Material
  • One-Hour Working Window

Product Description

EPOCAST® 1617 A/B is a two-component, low-density epoxy syntactic compound for edge sealing honeycomb structures. The mixed paste has a typical density of 0.70 g/cc and cures to an off-white, self-extinguishing material. A 100:20 resin-to-hardener mix ratio by weight and a typical 60–90 minute gel time for a 50 g mass at 25°C support manual preparation and placement. Cure options include seven days at 25°C or room-temperature gel followed by five hours at 52°C. Typical cured data include 6.9 MPa aluminum-to-aluminum lap shear and 37.9 MPa compressive strength at 25°C.

Key features

  • Low-density syntactic paste: The mixed system has a typical density of 0.70 g/cc for lightweight honeycomb edge sealing.
  • Practical processing window: Typical gel time is 60–90 minutes for a 50 g mass at 25°C.
  • Self-extinguishing cured material: Typical compressive strength is 5,500 psi at 25°C.

Applications / Suitable for

  • Edge sealing honeycomb structures.

Technical Specifications

General Properties
Appearance
Appearance at room temperature.
Off-White
Density (g)
0.70 g/cm3
Mix Ratio
The amount of a constituent divided by the total amount of all other constituents in a mixture
100:20
Physical Properties
Viscosity
Viscosity is a measurement of a fluid’s resistance to flow. Viscosity is commonly measured in centiPoise (cP). One cP is defined as the viscosity of water and all other viscosities are derived from this base. MPa is another common unit with a 1:1 conversion to cP. A product like honey would have a much higher viscosity -around 10,000 cPs- compared to water. As a result, honey would flow much slower out of a tipped glass than water would. The viscosity of a material can be decreased with an increase in temperature in order to better suit an application
50000 mPa.s

Additional Information

Technical properties

As-supplied / before-processing properties

Typical values for the resin, hardener and mixed system. These values are not guaranteed specifications.

Property Value Unit Method / condition
Color 1617 A: Off-white; 1617 B: Amber; mixed: Off-white — Visual
Density 1617 A: 0.65; 1617 B: 1.05; mixed: 0.70 g/cc ASTM D1622
Viscosity / form 1617 A: Paste; 1617 B: 50,000; mixed: Paste cP ASTM D2196; 77°F (25°C). Numerical value applies to 1617 B.
Mix ratio 100:20 Parts by weight EPOCAST 1617 A resin:EPOCAST 1617 B hardener
Gel time 60–90 min ASTM D2471; 50 g mass at 77°F (25°C)
Material temperature for mixing Above 18 °C Recommended before mixing; equivalent to 65°F
Technical properties

After-processing / final-state properties

Typical cured results under the stated test conditions. These values are not guaranteed specifications or universal design values.

Property Value Unit Method / condition
Cured color Off-white — Visual
Tensile lap shear 1,000 (6.9) psi (MPa) ASTM D1002; aluminum-to-aluminum; tested at 77°F (25°C)
Compressive strength 5,500 (37.9) psi (MPa) ASTM D695; tested at 77°F (25°C)
Compressive modulus 250 (1,724) ksi (MPa) ASTM D695; tested at 77°F (25°C)
Flammability Self-extinguishing — Qualitative cured-material result

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