DOWSIL 92-009

Harmonization Code : 3404.90.00.00 | Artificial waxes and prepared waxes : Other

DOWSIL 92-009

Main features

  • Room-Temperature Coating Cure
  • Brush, Dip, Pour, and Spray Application
  • Coating Build of 5 to 6 Mils

Product Description

DOWSIL™ 92-009 Dispersion Coating is a one-part, air-drying silicone coating formulated for environmental sealing and surface protection. Supplied as 35% silicone solids dispersed in a hydrocarbon solvent, it can be applied by brushing, dipping, pouring, or spraying and cures at room temperature to form a tough, transparent silicone rubber film. The cured coating combines high tear strength with adhesion, release, anti-abrasion, electrical-insulation, and environmental-resistance properties.

Key features

  • One-part room-temperature cure: Air-dries through exposure to atmospheric moisture and cures within 72 hours at 25°C (77°F) and 50% relative humidity.
  • Durable protective film: Cures to a tough, transparent silicone rubber coating with high tear strength and anti-abrasion characteristics.
  • Environmental resistance: Resists weathering, ozone, chemicals, moisture, ice, and ultraviolet radiation at temperatures up to 260°C (500°F).
  • Flexible application methods: May be applied by brushing, dipping, pouring, or spraying.

Applications / Suitable for

  • Environmental sealing and protection of parts and substrates
  • Protective coating for electrical and steel cables, structural members, and equipment components
  • Corrosion and erosion protection for aircraft, launch equipment, and related aerospace components

Technical Specifications

General Properties
Color
The color
clear
Specific Gravity
Specific gravity (SG) is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume. For liquids, the reference substance is almost always water (1), while for gases, it is air (1.18) at room temperature. Specific gravity is unitless.
1.11
Thermal Properties
Flash Point
The flashpoint of a solvent is the lowest possible temperature at which it can vaporize to form an ignitable vapor. Flashpoint is often confused with “autoignition temperature”, which is the temperature at which a solvent ignites without an ignition source.
18 °C
Physical Properties
Tack-Free Time
40 minutes
Viscosity
Viscosity is a measurement of a fluid’s resistance to flow. Viscosity is commonly measured in centiPoise (cP). One cP is defined as the viscosity of water and all other viscosities are derived from this base. MPa is another common unit with a 1:1 conversion to cP. A product like honey would have a much higher viscosity -around 10,000 cPs- compared to water. As a result, honey would flow much slower out of a tipped glass than water would. The viscosity of a material can be decreased with an increase in temperature in order to better suit an application
82 mPa.s
Mechanical Properties
Elongation
Elongation is the process of lengthening something. It is a percentage that measures the initial, unstressed, length compared to the length of the material right before it breaks. It is commonly referred to as Ultimate Elongation or Tensile Elongation at break.
680 %
Electrical Properties
Volume Resistivity
Volume resistivity, also called volume resistance, bulk resistance or bulk resistivity is a thickness dependent measurement of the resistivity of a material perpendicular to the plane of the surface.
5.4 x 10^14 Ohms⋅cm

Additional Information

Technical properties

As-supplied / before-processing properties

Typical as-supplied and processing properties. Values are not intended for use in preparing specifications.

Property Value Unit Method / condition
Physical form 35% silicone solids dispersed in hydrocarbon solvent — As supplied
Color Translucent — CTM 0176
Flash point 18 (65) °C (°F) CTM 0021A
Viscosity 82 poise CTM 0050
Tack-free time 40 minutes CTM 0095
Average build per coat 5–6 mils Applied as supplied
Cure time 72 hours At 25°C (77°F) and 50% relative humidity
Shelf life 9 months From date of manufacture when stored below 30°C (86°F) in closed containers
Technical properties

After-processing / final-state properties

Typical cured-material properties. Values are not intended for use in preparing specifications.

Property Value Unit Method / condition
Physical form Tough, transparent silicone rubber coating — After cure
Specific gravity 1.11 — CTM 0022
Adhesion to primed 2024 aluminum Excellent — 2024 aluminum; primed
Tensile strength 1,300 psi ASTM D 412; cured 72 hours at 25°C (77°F) and 50% relative humidity
Elongation 680 % ASTM D 412; cured 72 hours at 25°C (77°F) and 50% relative humidity
Tear strength, Die B 180 ppi ASTM D 624; cured 72 hours at 25°C (77°F) and 50% relative humidity
Durometer hardness 46 Shore A points ASTM D 676; cured 72 hours at 25°C (77°F) and 50% relative humidity
Volume resistivity 5.4 × 1014 ohm-cm CTM 0249; cured 72 hours at 25°C (77°F) and 50% relative humidity
Thermal conductivity 1.26 Btu-in/ft²·h·°F CTM 0224; cured 72 hours at 25°C (77°F) and 50% relative humidity

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